1 DSCF7886 Bolt and washer installed to hold quill gear in place
2 DSCF7887 Install new o-ring on TA hub
3 DSCF7889 Remove bolt after unit is in place
4 DSCF7890 Install bolts and tighten down but dont bend lock tabs yet
5 DSCF7891 Remove clamp used for shipping
6 DSCF7892 Install dial indicator and measure end play
7 DSCF7895 Add shims to obtain .010-.015 end play
8 DSCF7896 After end play is set and bolts are tight bend lock tabs
9 DSCF7898 Check PTO drive gear splines for wear and replace if necessary or in doubt
10 DSCF7899 Install new seal in PTO gear
11 DSCF7900 Grease seal and shaft and slide gear over input shaft and all the way back
12 DSCF7901 Install new seal in release bearing/PTO gear carrier
13 DSCF7903 Install new o-ring on carrier
14 DSCF7904 Grease shaft, seal and bearing carrier and slide all the way back in place over shaft and tighten bolts
15 DSCF7906 Install realeas bearing, fork and shaft and tighten bolts
16 DSCF7907 Install new o-rings on jumper tubes and push into housing flush or more
17 DSCF7909 Layout the lower countershaft gears in their proper order
18 DSCF7910 Slide lower shaft through hosuing and start sliding gears back on shaft as it goes through
19 DSCF7911 This is about where you want it to be to put the first (TA) gear on the shaft. Some later transmissions will use a splined spacer washer that goes on first
20 DSCF7915 More contershaft gears and spacers slidng into place......
21 DSCF7919 Shaft positioned in front bearing when its in final position.
22 DSCF7931 Install tab washer and apply some loctite to threads and a little Moly GN paste to back of nut and torque to 300 LBS. The GN paste will help keep the washer from turning with the nut and ripping the tang that goes in the groove.
23 DSCF7922 Posision gears for mainshaft in their approximate location.
24 DSCF7923 Get the mainshaft ready to slip into gears from the hole in the rear
25 DSCF7928 After tightening bolts in mainshaft bearing hang housing assembley from hoist
26 DSCF7929 Position into place while aligning shafts and tighten mounting bolts
27 DSCF7930 Thats it. Now you can install the cover and roll the rearend back in to place
