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PW Windshield Frame Repair
Windshield frame repair by Kevin Foust
Date(s): April 15, 2007. Album by Joe Cimoch. 1 - 38 of 38 Total. 8867 Visits.
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What I started with, Bottom corner of lower windshield frame.

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Dressing the wheel

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Other side

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Side ground back down

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Corner needs help

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Copper used to weld on to

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Edge after welding

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Rough grind

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Start filing it down

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Here's the finished area

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Bottom of the frame

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After welding

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Ground to contour - not flat

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More hand filing

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Finished bottom

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Key stock inserted to judge depth

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Cut out rot

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Cutting filler strip 1/8" steel

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Strip in place prior to tacking

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Finished edge

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Finished inside

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Rough center post

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Cutting out rot

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More cutting

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Dremel tool

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Center cleaned out

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1/4" steel ground with a .500 radius on it

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Laid in place

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Welded

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Everything ground flush and straight

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Opposite side is smaller

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Welded in and ground

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Center section

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Snag ground the edges away

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Tacked in place

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Finished channel

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What it took

 
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