enlarge 88KB, 543x640 1 Harry and me. My 64th birthday, Southern Pines, NC.
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enlarge 37KB, 640x507 50 Copper and antique venetian glass bead spinner ring on sterling wire for Megan
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enlarge 50KB, 640x470 59 soldering the other end of the wire I had to cover the bead with rock wool so that it would not shatter and then let it completely cool for 30 minutes
enlarge 69KB, 585x640 60 After it cooled
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enlarge 53KB, 640x532 63 heavy 8 gauge copper twist cuff for Megan
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enlarge 78KB, 613x640 67 too wide for Megan
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enlarge 52KB, 467x640 76 Starting with a 1" wide 15gauge copper section from a 6' 19th century steam pipe from a heating company in VA, I sawed through it.
enlarge 60KB, 640x498 77 This shows the gauge of the pipe.
enlarge 64KB, 590x640 78 I cleaned up the edges and heated it again.
enlarge 74KB, 640x447 79
enlarge 49KB, 640x425 80 I heated it and hammered it flat.
enlarge 54KB, 640x427 81 I rolled the annealed blank through my rolling machine with a piece of lace. You only have one chance to roll it through, or you risk having the design muddled and confusing.
enlarge 70KB, 598x640 82 The piece is now 18gauge.
enlarge 50KB, 640x413 83 I domed and stamped it and used hammers to create ripples and designs and then buffed it on my buffer.
enlarge 74KB, 640x608 84 After I buffed, I formed it. This is the finished product.
enlarge 66KB, 640x560 85 Showing stamping around domes.
enlarge 46KB, 640x559 86 This is a 9" serving fork by SIMPSON, HALL, MILLER & CO - Wallingford, CT Organized by Samuel Simpson in 1866. Part of International Silver Company in 1898. I've had this for many years, and loved the nouveau workmanship on it.
enlarge 39KB, 640x535 87 back
enlarge 55KB, 640x575 88 After cutting off the tines, and shaping the flatter part into the shape of a tulip for spring, I annealed it many times, to get the right shape for my right wrist, and where it would lay.
enlarge 55KB, 640x633 89 I've buffed the front but not the inside
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enlarge 58KB, 640x598 95 Now I've buffed outside and inside
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enlarge 61KB, 640x609 97 Here is the mark for Simpson Co. with Sterling to the right
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enlarge 54KB, 640x432 100 hay bale wire hangers for all boards
enlarge 55KB, 640x571 101 simple and useable
enlarge 88KB, 637x640 102 Hand made copper hooks for hats, and nails for keys.
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enlarge 64KB, 459x640 105 Keyboard vertical-100+ year old barn wood from my collapsed barn
enlarge 61KB, 720x383 106 Horizontal view-original hand made square nail left in there
enlarge 89KB, 640x576 107 two nails I just made out of 10 gauge copper wire.
enlarge 62KB, 640x606 108 After I've heated with a torch and hammered the head, I mark my nails with 43 and ***.
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enlarge 39KB, 640x630 118 Fine Silver hammered, hand etched and formed pea pod earrings with 9mm cultured pearls for Linda Vogue.
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enlarge 37KB, 640x522 121 Start of bookchain necklace-copper 3/8" wide, with 9mm Sterling oval rings. Eventually I will make one with all Sterling silver. This will take a while.
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enlarge 60KB, 640x628 123 heart for Deb Ahrendt front 2 1/4x 2 1/4
enlarge 49KB, 523x640 124 Here are the beads I have. What do you want? Let me know.
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enlarge 63KB, 640x536 129 Saturday am 26 October 2013 my temporary repair studio in my dining room with my bench
enlarge 55KB, 640x480 130 Ready to move downstairs for the winter!
enlarge 57KB, 640x480 131 Getting the bed put back together.
enlarge 62KB, 640x551 132 All finished. Now on to the studio.
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enlarge 54KB, 553x640 141 3" heart pine block 11.5" x12.6" from warehouse on Savannah river. Originally these were 16 to 20' tall and used for the outside of old warehouses. I wanted to use this to mount my Pepe forming stake on this so I drilled the holes for the base, and then 3 holes to pound in 4" nails so I could take off the top to move if necessary.
enlarge 56KB, 640x507 142 This top block of heart pine weighs 10.5 POUNDS and is 3" x 11 1/2" wide x 13" long. A friend of mine in SC and I bought an entire flatbed full of these planks for $750.00 back in 1966. I used them for flooring and walls in an addition, she used hers for her home. The guys that had to plane these planks were furious, because they kept ruining saw blades from the hidden spikes, which was totally understandable, but we all finally got the job done by at least going through and getting out the spikes and nails that were showing. .
enlarge 60KB, 640x522 143
enlarge 59KB, 640x548 144 Stake base put in with 3" lag screws
enlarge 52KB, 512x640 145 Finished
enlarge 100KB, 596x640 146 base of beam from barn. This is the bottom. I glued and then nailed this piece to make it level, as trying to level a 12" x 12" beam piece was out of the question. No table saw....
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enlarge 114KB, 640x599 148 Top of the base. I added two wood pieces glued and nailed so that when I added the mid piece, it would not move or wiggle. This process took about an hour, mostly to keep picking it up and putting it down and marking where the pieces went..
enlarge 64KB, 640x407 149 base of the mid piece with strips of thin walnut that I had cut off the ends of the first bench top pieces, and a piece of cherry tongue and groove flooring to stabilize the mid piece.
enlarge 95KB, 720x443 150
enlarge 98KB, 640x506 151 Adding a paint stick to make sure no movement of this.
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enlarge 79KB, 524x640 153 Top of mid piece, held in by two 12" cabin spikes that go through the mid piece and into the base 3". The vise goes on this piece.
enlarge 74KB, 640x619 154 Vise screwed in with 4" lag screws
enlarge 72KB, 437x640 155 The latest beam section from the annex barn. I punched out the beam pins and will chisel off the top section
enlarge 62KB, 368x640 156 Edging all the way around with 1" chisel
enlarge 92KB, 467x640 157 Getting close to finishing.
enlarge 108KB, 555x640 158 YAY This is the base for the forming stake shown above.
enlarge 96KB, 610x640 159 Small block from beam I found. Some animal was obviously scratching on this. I'll sand this instead of planing.
enlarge 73KB, 640x480 160 Sat. morning in studio
enlarge 42KB, 640x480 161 Still not sure where everything will go, but I found a great site that Connie Fox from San Diego had on Pinterest that was what I was looking for. We use many of the same tools so this was great.
enlarge 75KB, 568x640 162 The beams stacked. I've fiddled with these for 3 days now trying to figure out how to keep them stabilized, where to put the vise and forming stake, finally, thanks to Connie Fox's studio photos, I have a plan-okay I have said-IHAP for months now, maybe today I can get this done before I have to leave for work at noon.
enlarge 59KB, 613x640 163 Two tables on West wall.
enlarge 82KB, 640x598 164 Sewing repairing for horse blankets and leather repairs have to share this space. I'd really like to have the entire studio in my dining room, because of the great light, but I sleep in there in the winter to save on heat. Maybe someday.
enlarge 61KB, 640x585 165 Before the second table was put in.
enlarge 63KB, 640x480 166 The largest beam held my vise and forming stake but I want to change this to another configuration.
enlarge 69KB, 640x480 167 My 19th century butcher block table that has held my 85 lb anvil and my steel block which I've still not been able to move, so it will have to stay there. The rolling mill will be staying on there as well.
enlarge 81KB, 640x551 168 I took the old sawhorses out of the annex barn and brought them over to the back porch. I want to make another bench to hold my 12" guillotine shear, and my drill press. I have to chisel off the top of the center 2x6. The wide boards are on the right-18" and 19" wide by 1" thick.
enlarge 77KB, 640x493 169 Starting the chiseling. I found that using my trusty circular saw and going along the top would be a bit faster to chisel.
enlarge 88KB, 640x517 170 Then I used my old Stanley hand plane to level as much as I can.
enlarge 79KB, 640x577 171 All finished, but the legs are all different lengths. I measured and wrote on the legs and in my notebook so I made sure I had the correct angle and then cut the taller ones down so both sawhorses were the same height.
enlarge 86KB, 553x640 172 Testing how it will look.
enlarge 53KB, 640x507 173 In studio before leveling legs
enlarge 69KB, 640x632 174 I drilled holes all along the bottom board about 3" apart, and then marked them on the sawhorse so that I could drill the top board holes and alternate the nails. I used square cut masonry nails.
enlarge 63KB, 640x563 175 I tested 3 drill bits different sizes, to see which one would be best for the square cut nails which would hold tightly but not split the wood. All of them are in, and they look fabulous to me. They hold super tight, are flush, and since I have about 10 lbs. of them, I don't have to buy any for a long time.
enlarge 57KB, 640x480 176 two new benches from this month.
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enlarge 36KB, 640x492 178 Walnut top boards, cherry stretcher and base and 4x4 PT's for legs. 23" wide, 31" tall and 58" long
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enlarge 70KB, 622x640 180 My new casting forms. The stainless one is for round wire-2 side by side, and my crucible with a pour handle, and a black casting ingot mold.
enlarge 62KB, 561x640 181 Here is the wider longer side for bracelets blanks (the stainless steel one)
enlarge 67KB, 640x551 182 close up of the ingot mold.
enlarge 71KB, 640x594 183 I melted the cleaned sterling scraps in a crucible with flux until melted. The scraps were from my mother's damaged 1920s candlesticks, you can see the base to the right.
enlarge 61KB, 575x640 184 further melting before pouring so that it goes in one pour keeping out bubbles.
enlarge 58KB, 640x421 185 I carved a channel in a fire brick with a hammer and chisel and poured in the melted sterling scrap with flux.
enlarge 79KB, 640x638 186 After getting the four billets out of each pour-they were approximately 1 1/2" x 3/4" w x 1/2" thick. I hammered to flatten on my anvil, then annealed them with the torch and rolled through two times, then annealed again, and rolled two more times until I got them the thickness I wanted.
enlarge 67KB, 640x534 187 After filing all edges and sanding before forming.
enlarge 60KB, 720x414 188 My first one which is quite heavy and thick. I love this, and have received many compliments on it, as well as the others.
enlarge 51KB, 640x455 189 My first one.
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enlarge 46KB, 640x467 191 casting pieces from scrap-August 27, 2013
enlarge 81KB, 640x524 192 top of the candlestick base for my next casting with my new torch
enlarge 77KB, 627x640 193 Sterling footed cigarette dish-belonging to my father. This was 4" long and 6 1/2" around. I was pretty amazed that I could make a cuff out of something this small. The disk at the bottom is 1 5/8" diameter and 5 1/2" circumference.
enlarge 70KB, 640x529 194 Sterling mark on dish
enlarge 82KB, 640x560 195 mark
enlarge 63KB, 720x305 196 cut off tab and part of top
enlarge 91KB, 640x574 197 cut off base with 'G'
enlarge 65KB, 640x429 198 inside
enlarge 72KB, 640x478 199 initial filing
enlarge 54KB, 640x427 200 heating for feet
enlarge 55KB, 640x430 201 made buttons out of feet.
enlarge 54KB, 720x370 202 inside after filing, sanding and buffing
enlarge 67KB, 720x430 203 outside after filing sanding and buffing
enlarge 73KB, 640x516 211 bases of MFT Sterling candlesticks with pitch removed.
enlarge 65KB, 640x537 212 underside. Gauge is between 19-21
enlarge 39KB, 720x365 213 3/4" at center-5 1/2" diameter
enlarge 59KB, 640x434 214 section I want to use for cuff
enlarge 87KB, 640x491 215 embossing
enlarge 61KB, 640x496 216 AAT Andrew A. Taylor mark with Cartier underneath. Silver plated copper engraving plate for my parents wedding announcement. August 15, 1929
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enlarge 54KB, 640x640 218 2" Fine Silver fold formed cuff with Swarovski crystals.
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enlarge 47KB, 639x640 220 2" NuGold brass cuff fold formed
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enlarge 46KB, 640x640 222 2" fold formed and anticlast copper bangle with rock crystal and turquoise
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enlarge 50KB, 640x465 234 Started at 9:30am 4/3/13 cut out initial
enlarge 49KB, 640x408 235 taped cutout covered with brass sheet ready to roll out initial.
enlarge 59KB, 720x379 236 buffed initial with compound and heated with torch to get shades on the copper.
enlarge 69KB, 720x362 237 Filed all edges with two grades of files, then used 4 different grits of fine sanding until totally smooth. Shaped on anvil.
enlarge 65KB, 640x554 238 After final buffing and shaping before washing
enlarge 54KB, 640x552 239 Cleaned up and ready to pack up to mail.
enlarge 54KB, 610x640 240 Top-stamped inside with year and my marks.
enlarge 56KB, 640x536 241 Ready to ship! 10:45am. Print card, label, wrap, make box, take to mailbox. 11:15am.
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enlarge 68KB, 536x640 244 Copper handles for under sink cupboards "I love these! What a great..." View Comments...
enlarge 30KB, 294x640 245 copper handles for pantry cupboards
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enlarge 61KB, 640x509 251 Fine Silver and Cultured Pearl Peas in a Pod Earrings.
For Melissa Hatfield, Ziaggo Sporthorses, TX
enlarge 68KB, 546x640 252 1 1/2" from top of earwire. All pieces hand formed and made.
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enlarge 47KB, 401x640 258 Finished bead cap attached to one end.
enlarge 58KB, 640x574 259 Close up.
enlarge 65KB, 640x563 260 my new necklaces, featuring my handmade clasps and bead caps.
enlarge 48KB, 397x640 261 This is just one side of the necklace.
enlarge 64KB, 640x573 262 Bead cap formed and polished.
enlarge 69KB, 581x640 263 Underside of bead cap.
enlarge 76KB, 640x611 264 Showing where it will go so it covers the know of the silk thread.
enlarge 51KB, 720x366 265 Another photo of the cap and strands of one side of the necklace.
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enlarge 51KB, 467x640 280 Fold Formed Burdock Leaf with coral, labradorite, Cultured Pearl, and Trade Bead Necklace. Hand made clasp.
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enlarge 1.78MB, 640x544 288 Set for Erin Buffaline Mechanicsville NY
2 1/2" Fine Silver Cuff with Czech flowers, matching Fine silver ring, Fold formed Heart Earrings, and Pendant.
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enlarge 60KB, 640x535 297 Erin's earrings for her set, all finished.
enlarge 48KB, 640x488 298 backs
enlarge 48KB, 640x472 299 hanging
enlarge 47KB, 493x640 300 After final buffing with ear wires and bail.
enlarge 52KB, 588x640 301 Back. The color on the heart you see is reflection of the ceiling beams.
enlarge 57KB, 640x553 302 After sawing out heart pendant (3" x 3") and earrings (1 1/2" x 1 1/2"), filing, sanding.
enlarge 52KB, 605x640 303 After drilling holes for bails, and flowers, and hammering in ruffles.
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enlarge 57KB, 640x628 305 Back of pendant with stamps.
enlarge 47KB, 720x410 306 Back of earrings with L and R so they are put on correct ears.
enlarge 57KB, 640x578 307 Very dimensional, and will lay perfectly.
enlarge 68KB, 640x525 308 test piece for Erin in Copper. Not the metal or colors of flowers I'm going to use, but just to let you see what the form/design is. Piece is 2 1/4" x 2 1/4". heart with twisted silver bail pendant.
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enlarge 76KB, 595x640 324 Set for E. Buffaline
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enlarge 70KB, 640x536 330 2 1/2" wide Fine Silver Fold Formed cuff with vintage Swarovski Beads wired on.
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enlarge 61KB, 720x447 342 I finally got around to figuring out what to do with the 1/2 cut steel belt buckle with the gorgeous Robins Egg Blue cabs. I made it into a barrette for myself. I had to remove the findings on the back, and file off the edges, and then wired on the barrette back. This is 4" with a slight dome and 1 1/4" wide.
enlarge 59KB, 720x438 343 Back
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enlarge 53KB, 720x326 345 from top.
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enlarge 68KB, 640x634 348 Shown with measurement paper. This shows that it was made from the customers measurement paper.
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enlarge 67KB, 640x631 351 approved for cuff 5/27/12
enlarge 62KB, 640x484 352 43*** and DHT
enlarge 61KB, 640x536 353 Handmade and Sterling
enlarge 81KB, 633x640 354 Copper Fold Formed Cuff with Swarovski Crystals, in hot pink, black diamond and tourmaline. 2" wide.
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enlarge 59KB, 640x552 362 Test cuff.
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enlarge 78KB, 640x603 369 Barrette for Mary Ann Wilson.
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enlarge 66KB, 640x599 375 Test piece for Erin Buffaline.
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enlarge 72KB, 640x637 379 Full Copper Fold Formed Bangle with Turquoise and Rock Crystal with Sterling ends.
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enlarge 74KB, 546x640 382 Balanced Coverage, Brass Fold formed cuff. Love to wear this.
enlarge 84KB, 640x625 383 Brass Fold formed Cuff with Garnet bicones, Peridot RS bicones, and rough rock crystal.
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enlarge 74KB, 640x561 387 All tools I've resurfaced, remade, or made for working metal
enlarge 60KB, 543x640 388 white pieces are Delrin stakes used with metal hammers for antic last design. I still have work to do on these, but it takes a long time with round large files. This stuff is unbreakable.
enlarge 59KB, 640x465 389 Surfaces are always polished after filing and sanding
enlarge 56KB, 640x454 390 Prong and stone and bezel tools and one with a design on the edge-8 gauge copper
enlarge 60KB, 640x584 391
enlarge 58KB, 640x411 392 Carpet tool that I use for cutting 1" stall mats, and opening folded metal. The three wavy tools behind are called Sinusoidal stakes. I made these out of in line engine punches from Sears. They are 14'. 9" and 6", and made with a large welding torch and acetylene bending with a pr of vise grips , cooling slightly and creating another bend. They have to be cooled by leaving alone, not quenched, then sanded and buffed because metal has to be formed over these, so they have to be smooth.
enlarge 91KB, 621x640 393 Very sharp edge. I've sliced myself on this before.
enlarge 56KB, 640x577 394 8 gauge copper wire made into stamps, bezel setters, prong and stone setting tools.
enlarge 95KB, 628x640 395 The 2Cent tool I use the most. I'm not sure what it was used for, but I sharpened it to razor sharp, sanded and polished. It is steel, and I use it to open prongs and then closing them with the back of this. This is similar to an oyster and clam opening tool we used in SC on the boats, but I've made it much thinner.
enlarge 54KB, 720x381 396 Back of my 'scorper' which is what I call it.
enlarge 62KB, 720x384 397 Very thin, very very sharp.
enlarge 31KB, 720x176 453 When I got this bracelet, it had several areas of Verdigris, and corrosion.
enlarge 21KB, 720x152 454 This is the back
enlarge 44KB, 720x432 455 Close up of the damage, after carefully removing as much of it as possible. You can see the Verdigris has created a hole in one of the balls on the left side of the face panel on the left.
enlarge 26KB, 720x296 456 After final hand sanding with 5 different fine grit cloths.
enlarge 35KB, 720x358 457 Still showing corrosion and verdigris. If left unchecked, and stored with other jewelry, this will spread and disintegrate other metals. Although this is marked Sterling, the process of finishing in the pickle, was probably contaminated the sterling, and ended up plating it unknowingly. You can see the hole in the ball better in this photo.
enlarge 39KB, 720x181 458 After final buffing.
enlarge 39KB, 720x183 459 Much better show of Sterling. It will now be carefully stored in a baggie, and will develop a natural patina, which is NOT the same thing as Verdigris or Patina. Patina is the natural oxidation by the air or wearing of the Sterling, which gives darker areas around the work.
enlarge 35KB, 720x169 460
enlarge 82KB, 720x379 461 First 3 panels.
enlarge 82KB, 720x363 462 mid section of bracelet.
enlarge 81KB, 720x382 463 End of bracelet.
enlarge 79KB, 640x434 464 Maker's mark.
enlarge 37KB, 720x213 465 Back of bracelet.
enlarge 59KB, 640x464 466 Vertical and clasped.
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enlarge 106KB, 640x621 468 Top view.
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enlarge 65KB, 640x485 477 3" x 2" copper fold formed leaves, and 12mm labrodite stone.
enlarge 66KB, 720x446 478 backs of leaves
enlarge 74KB, 720x443 479 Cuff from Gayla. Lovely but a bit big-haha The opening was about 3", so I knew it was going to have to be reformed.
enlarge 98KB, 640x561 480 side view
enlarge 74KB, 720x437 481 other side view.
enlarge 67KB, 720x432 482 As you can see, this would work for a man but not most women. It would have been about 9" or so.
enlarge 86KB, 605x640 483 Finished cuff, formed to fit, and filed, sanded and buffed to 1500 grit, finished with Fabuluster. "OMG,OMG,OMG Dinah this is ..." View Comments...
enlarge 72KB, 640x435 485 after pickling this is what I had. "I cannot believe the trans..." View Comments...
enlarge 64KB, 720x426 486 I formed it to fit. "great deconstruction expla..." View Comments...
enlarge 72KB, 640x474 487 inside, notice the thin lines around the top edge of the cuff. This was a flat piece of stock that was soldered to another piece of stock that was pierced and sawn to create the design.
enlarge 70KB, 640x469 488 After initial sanding with 320 grit. You can see the lines, so I had to be really careful when annealling with the torch, so that the solder didn't melt. I think they must have used hard solder, as it stayed in tact, but then just surface filed it with a jewelers file, and left it, so the edges were quite sharp and coarse.
enlarge 71KB, 640x427 489 This is about half way through the sanding, about 800 grit.
enlarge 78KB, 640x450 490 It's getting better.
enlarge 82KB, 640x426 491
enlarge 104KB, 640x593 492 Lines are starting to disappear.
enlarge 75KB, 640x455 493
enlarge 111KB, 720x447 494 After micro papers about 1500.
enlarge 95KB, 640x477 495 After polishing by hand with rubber grit stick
enlarge 71KB, 640x443 496
enlarge 118KB, 640x585 497 Notice all the residue. I washed in hot water and liquid soap with a battery powered toothbrush to remove the residue.
enlarge 129KB, 640x590 498
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enlarge 60KB, 640x444 500 Here are photos after it was cleaned up and I buffed it with Fabuluster and my buffing wheel.
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enlarge 41KB, 576x393 504 Unfinished ring on the side is going to be an open top box ring (these are made with an inner and outer ring with two sides, all soldered. I still have to hand saw the inside disk out, saw off the outside bottom plate, add the top plate, saw that off, add the stones, weave and solder the wire through weaving it so that the stones don't fall out. This one will be an open top, with loose stones, and a sterling wire woven top.
enlarge 65KB, 410x576 505 first side soldered on and inner and outer plate hand sawn off. Then I placed it on the other plate, soldered and sawed it, drilled holes, and finished it before setting amber and wire.
enlarge 35KB, 576x458 506 all finished. Took lots of hand filing to smooth out all the edges.
enlarge 38KB, 576x528 507 wire is soldered on one end inside, then pushed through one hole, through the bead, with a half knot and pushed down through the other side.
enlarge 40KB, 576x492 508 on my little netsuke.
enlarge 76KB, 640x554 509
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enlarge 94KB, 579x640 518 Folded in half, brass heart for pendant.
enlarge 100KB, 640x579 519 Before final buffing
enlarge 77KB, 588x640 520 Final finished before bail.
enlarge 72KB, 640x566 521 back.
enlarge 85KB, 640x431 522 copper folded earrings before hammering.
enlarge 74KB, 640x488 523 Finished, buffed.
enlarge 65KB, 640x470 524 inside backs
enlarge 87KB, 640x473 525 flat, before ear wires added.
enlarge 98KB, 638x640 526 Sterling Silver Gallery Bezel set Agate on Sterling Silver 1 1/4" wide cuff.
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enlarge 57KB, 640x431 536 3 strands of 8gauge Sterling, Silver caps soldered on ends after twisting. Preliminary finish. Needs more. 3/8" diameter, 50 grams weight.
enlarge 82KB, 524x640 537
enlarge 82KB, 640x501 538 Copper 6ga. twisted bangle for Sean with hammered ends and silver. Funny how it resembles a horses head. LOL
enlarge 99KB, 593x640 539 2 3/8" long from top of ear wire, 1/2" at widest point, 3/8" deep, 4 dangling green cultured pearls.
enlarge 81KB, 531x640 540 4" tall Anticlast Copper Cuff-After final buffing front
enlarge 69KB, 640x481 541
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enlarge 58KB, 720x360 555
enlarge 94KB, 613x640 556 Net Rolled Cuff with carnelian colored agate stone with bubbles-Name?
enlarge 67KB, 640x543 557 mark inside back
enlarge 84KB, 640x597 558 side view
enlarge 84KB, 626x640 559 Deep red agate on hammered cuff-Name? hot sun
enlarge 78KB, 559x640 560 Front
enlarge 69KB, 640x517 561 inside
enlarge 89KB, 631x640 562 top
enlarge 84KB, 640x546 563 mark
enlarge 92KB, 609x640 564 Agate copper cuff, flame in the window.
enlarge 83KB, 640x560 565 mark
enlarge 69KB, 640x496 566 top
enlarge 79KB, 640x592 567 front
enlarge 59KB, 465x640 568 top
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enlarge 89KB, 640x598 571
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enlarge 99KB, 619x640 575 brass, template, copper, tissue. Template needs to be reversed. The color printed logo, after it gets cut out, needs to face the brass, then the template, then the copper, then the tissue, taped together and then rolled.
enlarge 82KB, 522x640 576 After turning copper over you can see the logo is facing the right direction.
enlarge 69KB, 392x640 577 This is before sanding and buffing. I'm using this as a test, but also as one of the wind chime clappers for Shane's windchimes.
enlarge 93KB, 640x612 578 4" Fold Formed Cuff
for Daniel Day-Hamden, CT
enlarge 83KB, 541x640 579 After final buffing front
enlarge 83KB, 640x588 580 After final buffing
enlarge 82KB, 640x600 581 before buffing top
enlarge 81KB, 640x605 582 before buffing back
enlarge 75KB, 640x533 583 before buffing front
enlarge 75KB, 531x640 584 before buffing top
enlarge 82KB, 534x640 585 before buffing
enlarge 94KB, 640x565 586 Front after pickling
enlarge 124KB, 640x580 587 Back inside after pickling
enlarge 92KB, 563x640 588 Front after pickling
enlarge 71KB, 640x454 589 Tools used for Dan Day's Cuff
enlarge 76KB, 640x499 590 Final form before pickle pot sanding filing and buffing.
enlarge 86KB, 640x558 591 front of final form
enlarge 75KB, 720x432 592 graduations of forming cuff
enlarge 69KB, 720x392 593 inside
enlarge 79KB, 720x420 594 outside
enlarge 95KB, 640x611 595 first form-this has been annealed 12 times because metal hardens and is unable to be worked without it.
enlarge 98KB, 640x624 596 Front of first forming
enlarge 85KB, 640x553 597 inside of first form
enlarge 66KB, 720x412 598 annealing initial form which had to be changed
enlarge 76KB, 720x398 599 first forming, had to be changed
enlarge 56KB, 720x345 600 annealing after rolling
enlarge 72KB, 460x640 601 rolling to reduce the gauge of metal
enlarge 102KB, 504x640 602 after annealing first time
enlarge 91KB, 640x554 603 first annealing
enlarge 75KB, 640x511 604 Ready for first annealing
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enlarge 71KB, 640x458 609 The 14gauge pipe is 3" wide. I was thinking of this the other day, but it's HUGE. The copper piece behind is 4", the small copper piece is 2" and the brass cuff is 1 1/4".
enlarge 67KB, 640x480 610 New bench I made out of wood (Pine, walnut and cherry) that I have been keeping for various projects.