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Ron Lukow>Farming & Machinery>
JD Factory tour & clinic
On Aug 1, we travelled to Moline, IL. Toured the JD planter & combine factory. On Aug 2, we attended local dealer sponsored training class for combines @ the JD Davenport Training Ctr.

Between the factory tours & product classes, we stopped @ the "JD Museum" near the Commons.

I recommend using the ImageEvent provided slide viewer for this album. If you don't like the default 5 second view-shorten it a bit. There are 120 photos-make sure you get thru all of them!

Very worthwhile trip & class.
August 6, 2004Showing 1-122 of 1223549 visitsAlbum by Ron Lukow
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الشحن الجوي السعودي4 yr
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We took 2 days off & went to Moline for JD combine class. Took extra day & toured combine & planter factory. Did planter factory tour 1st
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Larry (on right-my brother), Kurt (my son) & I went on tours
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Me-usually not in photos.
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Nice murals in reception area of planter factory
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JD 290 wire planter on display
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This planter was built only a few hundred ft from this spot-this same factory.
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This 290 was built in 1956
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If you click on "ORIGINAL" size @ bottom of photo-you can see that in 1950 a 290 listed for less than $250. I'm sure they'd deal back then also
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Click on "X-Large" or "Original" below photo. You should be able to read photo description
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Another display planter-the "999" model. These are all on display in the factory
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1996 JD marked it's 500,000th 750-type opener
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In May of 2003, JD mfg it's 1,000,000th NT opener (750 type)
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New style JD unit
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The venerable 7000 type unit
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From here on-there's lots of factory photos. They allow any still photos you care to take.
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Planters are moved thru factory w/forklifts. Hyd pwr unit on forklift makes all cylinder movement possible
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Kind of a map of assembly area
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I wish I could weld like this. I beieve most welding is robotic
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These cutouts were done w/a "laser cutter". Not sure if those are available for home shop yet or not-but it's on my "wish list". They cut up to 3/4" metal almost perfectly smooth.
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Some kind of contolled environment room for testing. It's the same temp-humidity in there 365 days/yr
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JD uses bicycles for employees to cover distance within factory
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Semi load of tires
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Markers getting mounted on planter
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Looks like a 1790 model of some type
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This was our "tour guide" explaining new JD planter units
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Some areas were too congested for civilian viewing, so they use video format to explain the operation
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Worker assembling little gear drive for unit. Screws are fed thru hose on gun
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Units are pulled for occasional accuracy tests
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Visitors (Kurt here) are given these headset type things that receive transmission from the tour guide & videos. You can hear perfectly every word they say
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One preconceived misconception I had about planter assy line was that they ran groups of same planters. That's wrong-they run all different types, intermingled.
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This little 4r planter is destined for somewhere in GA
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This is a human welder getting ready to work
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Mounting liquid fertilizer. All tanks-hoses-fittings are pressure tested upon completion
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Shipping dept. Semi-trailers are loaded w/forklifts
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75% of our "group". Tour guide is retired JD guy. He worked for 30 some years in the hydaulic cylinder factory next door
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Vending machine for employees. A card is needed for employee to get "supplies" (screw tips, etc) rather than rely on supply chain. This allows personal tracking of items also
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Tool "repair" dept. Jigs & assembly tools are repaired here
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Planter factory is on mandatory overtime right now
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These are the old unit gauge wheel axles on 7000 units. They are machined from single solid shaft.
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"Parking lot"
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Planter tour completed-next stop....JD combine factory.
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Recent aerial view of combine factory. Photo is scanned from JD supplied pamphlet. Must be a Sunday or holiday-not many cars in parking lots (south)
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Great old photos in lobby area of combine factory
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The "waiting area". Everyone gets to relax in a new 60 seat
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Layout of combine factory. Again-scanned from JD supplied pamphlet
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Tours thru combine factory are riding tours. Wagons pulled by garden tractor. Guide narrates via speakers mounted on people wagons.
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Employee unloads steel from forklift to cookie cutter press
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The amazing thing about this very large machine is that it's computer controlled...from SWITZERLAND!!! I mean, that's where contolling computer is..not in Moline factory!
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Conventional presses
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Combine assemblies making their way between paint rooms
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This is the famous "paint dunk" process JD touts. Again-there's no human involvement
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Barcode above the unit can be read anytime showing progress of mfg within factory
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More paint dipping
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Some parts require human touch-up in enclosed booths
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Combine paint actually results in dull finish. Sheen is achieved thru robotic application of clear coat
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Viewing robotic-arm painters
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"Rotors"!
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Unload auger tubes
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Plastic fuel tanks
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Area immediately outside factory bldg. Constant expansion-improvements.

End of combine tour. Go on one if you get a chance!

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Near the JD museum on the Commons. Didn't get to sample the River House though
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Logging equipment displays @ JD museum
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4020 @ JD Commons museum
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Kurt can win this one thru FFA involvement
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This old 45 is far cry from newest STS combines
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Telehandler looks like it would make good loader tractor
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JD planter box singulator
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Museum allows access to this B for photos. You can see rails/steps on LH rear.
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Picturesque Mississippi
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JD Training Ctr @ Davenport IA
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Larry & Kurt sign in for combine owner's class
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Our "host dealer" representative, Lance Murdock
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Classroom environment was very comfortable
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A few hrs in classroom is followed by move to the shop area for static displays
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After 900 yrs-JD has finally replaced old feeder house drum adjust mechanism w/new method. No wrench required. I had this idea 30 yrs ago.
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New feeder house on "phantom" corn head
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Instructors were very thorough & prepared
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Flow into rotor systems is well explained
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Instructors make good use of PA systems
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Full cutaway of STS separator assy
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JD 12.5L motor from 9860 STS
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Hands-on excercises were given for setup of machine functions
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New "6XX Flex" heads was well explained
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We move outside and receive demonstration of new feederhouse-head attachment process
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New cutterbar pressure system is explained & demonstrated
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Minimal amount of weight on cutterbar
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New long auger w/camera system installed
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Back to the classroom

Again-well thought out teaching aids

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Back to the shop for more hands-on, personal excercises
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That picturesque Mississippi again...for the last time on that trip. Time to go home.