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kelvin's manifold
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Manifold for 1937 JTU MM dual fuel , manifold was in bad shape,now engine runs
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click thumbnail to enlarge , click photo to go back to thumbnail

gmachine@aaahawk.com
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Date(s): December 9, 2003. Album by george miller. 1 - 46 of 46 Total. 4973 Visits.
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Enlarge photo 1
1
Showing two pieces of heater box as they would be(front side)

Enlarge photo 2
2
Showing back of the broken heater box

Enlarge photo 3
3
back of box and ex manifold

Enlarge photo 4
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back of heater box showing cracks and missing pieces

Enlarge photo 5
5
Lower part of heater box

Enlarge photo 6
6
upper part of box with broken damper

Enlarge photo 7
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manifold and upper part

Enlarge photo 8
8
Upper part showing break in stack mount

Enlarge photo 9
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Inside of lower part showing intake runner that gets heated

Enlarge photo 10
10
lower part of heater box also showing external part of intake runners

Enlarge photo 11
11
preparing lower part for weld

Enlarge photo 12
12
more prep for weld and thickening of the box

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beginning of thickening of the sides of the heater box

Enlarge photo 14
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cracks welded and area ready to build thickness

Enlarge photo 15
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some thickness added

Enlarge photo 16
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ex manifold and upper part bolted to alignment jig after thickening center part

Enlarge photo 17
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both parts and intake runners bolted to jig ready to tack weld

Enlarge photo 18
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ready to weld and showing back with missing material

Enlarge photo 19
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box partially welded and needing material to fill gap

Enlarge photo 20
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assembled box , front view

Enlarge photo 21
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assembled box , back side

Enlarge photo 22
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assembled box , side view

Enlarge photo 23
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boring top for damper clearance

Enlarge photo 24
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set up on boring mill

Enlarge photo 25
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bore for damper and counter bore for stack

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front view of finished manifold

Enlarge photo 34
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stack and damper before repair

Enlarge photo 36
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stack welded

Enlarge photo 37
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turning and boring stack

Enlarge photo 38
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stack ready to weld damper

Enlarge photo 42
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stack with damper and flange welded and turned

Enlarge photo 43
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front view with stack

Enlarge photo 45
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view of back , ready for intake runners

Enlarge photo 46
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Intake runners installed ,
ready to box and ship back to owner


 
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