1
Showing two pieces of heater box as they would be(front side)
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2
Showing back of the broken heater box
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3
back of box and ex manifold
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4
back of heater box showing cracks and missing pieces
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5
Lower part of heater box
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6
upper part of box with broken damper
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7
manifold and upper part
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8
Upper part showing break in stack mount
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9
Inside of lower part showing intake runner that gets heated
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10
lower part of heater box also showing external part of intake runners
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11
preparing lower part for weld
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12
more prep for weld and thickening of the box
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13
beginning of thickening of the sides of the heater box
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14
cracks welded and area ready to build thickness
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15
some thickness added
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16
ex manifold and upper part bolted to alignment jig after thickening center part
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17
both parts and intake runners bolted to jig ready to tack weld
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18
ready to weld and showing back with missing material
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19
box partially welded and needing material to fill gap
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20
assembled box , front view
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21
assembled box , back side
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22
assembled box , side view
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23
boring top for damper clearance
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24
set up on boring mill
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25
bore for damper and counter bore for stack
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26
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27
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28
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29
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30
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31
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32
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33
front view of finished manifold
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34
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35
stack and damper before repair
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36
stack welded
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37
turning and boring stack
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38
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39
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40
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41
stack ready to weld damper
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42
stack with damper and flange welded and turned
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43
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44
front view with stack
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45
view of back , ready for intake runners
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46
Intake runners installed ,
ready to box and ship back to owner
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